Neutralized and removing highly corrosive battery acid increases battery life and prevents damage to other vehicle parts.
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Neutralized and removing highly corrosive battery acid increases battery life and prevents damage to other vehicle parts.
Our editors and experts handpick every product we feature. We may earn a commission from your purchases.Learn more.
With over 50 years of experience in the auto repair industry, I’ve lost count of the repairs I have made due to corrosion caused by battery acid. Learning how to neutralize and remove battery acid safely offers great benefits. Most importantly, neutralizing and removing battery acid reduces the possibility of a no-start condition due to corroded battery terminals. Although the corrosion build-up (that powdery white or blue powder build-up) you see on a battery terminal is bad, it’s the corrosion you don’t see between the battery terminals and battery post that causes all the problems. Battery acid can also erode the hardware that secures your battery in place. A loose battery jouncing around when driving can short circuit, quickly causing a fire.
Battery acid is nothing to be toyed with. I remember the first uniform my parents bought me when I got a job at a service station in 1970. On the first day of work, I had to remove a battery from a car. The battery was heavy, and using my belly as my “third hand,” I held it against my uniform. By the time I got home, all the fabric that touched the battery had disintegrated. Worse, the owner emptied acid from old batteries to scrub the greasy shop floors rather than using soap. Make no mistake, battery acid did a fabulous job degreasing the floors. However, besides being a nasty biohazard that “releases lead and lead-contaminated sulfuric acid into the environment,” it deteriorated our work shoes and pant leg bottoms, along with the bottoms of any metal equipment or tool chests close to the floor.
Ahead, seasoned automotive technicians share practical DIY tips on how to safely neutralize, remove battery acid and prevent this nasty, dangerous stuff from getting a toehold in the first place. But safety first! A battery contains sulfuric acid that can cause serious burns. Always wear thick rubber gloves and eye protection (or a face shield) when working around a battery. You can also consider a respirator. If you come into direct contact with battery acid, flush with plenty of water and seek medical attention immediately.
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Battery corrosion occurs when hydrogen gas from sulfuric acid (battery fluid or electrolyte) is released, leaked or vented from a lead-acid battery. Mixing with moisture and road salts causes a chemical reaction that attacks and oxidizes battery terminals, hardware and other metals.
You can use commercial battery acid neutralizing agents, but nothing beats plain baking soda and fresh water to neutralize battery acid safely. On the pH (potential of Hydrogen) scale from 0 to 14, baking soda (a base, or alkaline) has a pH of around 9, while battery fluid (an acidic) has a pH of about 1. Acids and bases are chemical opposites. Mixing baking soda with battery acid increases the acids pH to around 7 (water, or neutral) through a process called neutralizing.
Use this basic formula to neutralize battery acid:
Let the engine completely cool. Place a clean drain pan under the vehicle to catch the runoff from cleaning battery corrosion. If you have fender covers, use them now and follow these steps:
If the battery terminals are solid, in good shape and just dirty, you can clean them yourself. However, if they are damaged, pitted, or rotted, or the clamping nuts won’t tighten, it’s time to replace them.
You may need to use a stiff wire brush if the baking soda solution doesn’t fully clean heavily corroded parts. Battery acid can damage threaded fasteners, hardware, or other components can remain frozen in place from oxidization. Try these steps to remedy:
SAFETY NOTE: To eliminate sparking, never use a wire brush to clean battery terminals and posts when connected.
Check with your local township or waste management provider before discarding the rinse water and paper towels (or any hazardous materials) with household trash.
“Besides a no-start condition, battery corrosion between wire harness connections and body grounds can cause extreme voltage and amperage surges. Lights and other electrical devices can act weird and fail prematurely, as well as cause engine and drivetrain drivability issues,” said Jon Stull, a National Institute for Auto Safety Excellence (ASE) master technician.
Besides numerous safety factors causing terminal corrosion, Tom Diamond, ASE Master Technician and Mazda Senior Certified Technician and Trainer, said, “battery acid accumulating on a battery attracts dust, dirt and moisture producing a film. The film acts as a conductor between the (+) and (-) battery terminals that results in the battery short-circuiting, overheating and reduced life.” Diamond explained, “Voltage fluctuations caused by a short-circuiting battery can easily damage expensive, sensitive electronics, such as the engine control module (ECM), HVAC or infotainment system touchscreen control panels.”
Clean and protect other parts corroded or rusted by battery acid (follow these directions for exterior paint finishes):
Basic preventive maintenance is the best cure to prevent battery corrosion. Diamond recommends:
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